What is Die Cutting? Explore the Die Cutting Process

Are you just starting out at die cutting? Looking for unique die cutting techniques to try? You come to the correct place!

Die cutting has developed from simple shapes and designs to a diverse and dynamic crafting process that produces stunning and extraordinary creations. Whether you're a seasoned or a newbie, experimenting with die cutting techniques can enhance the depth and texture of your work. In this blog, you will learn everything that you wish to know about die cutting.

What is Die Cutting?

Die cutting is a broad phrase, but in crafts, it refers to a method that involves using a machine to mass-produce cutout shapes. It is also known as paper cutting dies. You can make the same shape with the same dimensions repeatedly without needing scissors, stencils, or a craft knife. It saves time and ensures that your cut-out forms look professional and consistent each time.

Die Cutting Machines

Die cutting machines, often known as card-making machines, cut forms from paper, chipboard (similar to cardboard but thicker and denser), fabric, and other materials. Most die cut design use personal die cutting machines the size of a tiny toaster oven. These machines can be placed on top of your crafting table or workspace, or they can be stored in a tiny spot and brought out as needed.

Die cutting machines, like any other equipment, come in a range of brands, each with its own distinct features. You might also look into this site for die cutting machines. It will provide you with an overview of several styles, allowing you to select the best machine for your needs.

What are Die Cuts Used for?

Most die cuts slice through materials such as paper, foam, thin cloth, and vinyl. Some steel rule dies can cut chipboard. Some can also cut corkboard, leather, rubber, and sponge!

Stickers, envelopes, stand up cards, gift tags, treat bags, party favours, shaker cards, pillow boxes, and other items can all be created with die cut templates. They are used by cardmakers, scrapbookers, paper crafters, quilters, and other crafters. They are also utilised in classrooms to help students learn and produce projects.

For example, GWP Packaging ( a packing company based in the UK ) invested £600K in a new Bobst die cutter in its Wiltshire facility to meet the growing demand for die cut packaging solutions including Correx® corrugated plastic. This investment allows them to increase production capacity and maintain quality, reflecting their commitment to adapting to market needs and improving operational efficiency.

What is Die Cutting Process?

A die cutting guide introduces the reader, whether a novice or expert, to the three major features of the whole process.

1. Understanding Die Cutting

Die cutting is one of the most well known shaping methods used in the printing and packaging industry. A die is typically a sharp edged mold that cuts specific shapes from a raw material. This gives such processes great precision and accuracy; thus, they are widely used for product packaging. It is also known for making outdoor signs. 

These machines can be programmed to cut different dimensions of various types of materials, which can be used directly for mass production. This precision ensures that commercial materials like labels and packaging come out even and with that professional touch.

2. Die Cutting Techniques

Die cutting processes are numerous, and they vary for different projects. Some standard ways include

• Blanking: Cuts custom die cut edge material away to create a flat uniform piece.
• Forming: Utilises a wrap around design on cylindrical parts that include a curved surface.
• Drawing: Feeding material into the machine to cut it to a predetermined length, useful for thin or elongated products.
• Broaching: Several rows of “teeth” cut through thicker materials that a traditional die cannot penetrate.
• Coining: It punches small holes into the material through the force applied.

In addition to that, die cutting services are classified into two branches, that is

• Flatbed/Steel Rule Die Cutting: Uses custom made dies on a flatbed-type of press for thick materials or small production volumes.
• Rotary Die Cutting: Makes precise cylindrical cuts for running larger amounts of products into rolls with flexible materials.

3. Instructions for Designing Die Cut Labels and Packaging

Die cutting on your die cut letters and packaging can take on different forms with many tips. Here are some of the recommendations to help you

• Always Keep that Bleed Area: Your artwork should extend to 1/16'' or more beyond the edges of the label to avoid unwanted white spaces.
• Use an Outline Overlay: Make sure to have an outline that shows the cut shape in your digital design file to avoid cutting off or obscuring design edges.
• Avoid Sharp Corners: A design with sharp angles or corners may tear when the matrix is removed after the die cutting process.
• Use Your Creativity: Try to try out strange shapes and pictures that will attract the delivery and labels.

Can Die Cutting be Used in Making Construction Signs?

Yes, die cutting can be used effectively in making construction signs for different types of structures. Die cuts allow for creating unique shapes and designs that can enhance visibility and communication on construction sites. Various materials such as corrugated plastic and rigid vinyl are suitable for outdoor use. They assure durability and weather resistance, yet they do not resist breaking or cracking. This method provides a professional look while conveying important information clearly and attractively.

What is Paper Die Cutting?

Paper die cutting is a process that involves using a specialised machine and custom-designed dies to create precise and intricate cutouts from paper. The technique permits the creation of repeating patterns, complex designs, and text cutouts, which makes it suitable for scrapbooking, card making, decoration making, and more. It gives precision and finely tuned creativity that would be a real challenge to achieve by cutting by hand.

What are Die Cuts for Card Making?

Die cuts for card making are pre-designed shapes created using metal dies cut through paper and other materials. They allow crafters to produce intricate designs quickly, enhancing the visual appeal of cards. This technique ensures uniformity in geometric shapes, making it ideal for invitations, greeting cards and scrapbooking while also offering endless creative possibilities.

How do Dies for Card Making Enhance Projects?

Die for card making provides precise and consistent cuts without delay, allowing crafters to create professional looking designs effortlessly. By using these tools, one can easily add embellishments and unique shapes to cards while elevating the overall aesthetic. Dies simplify the crafting process whether for personal projects or mass production allowing it to be more efficient and enjoyable for card makers.

Use Die Cutting for Your Business Today!

Die cutting is a versatile and efficient process that enhances creativity in crafting packaging and various business applications. By using die cutting machines, crafters can produce consistent and professional-looking shapes with precision. Understanding the techniques and best practices in die cutting allows for innovative designs and improved functionality making it an invaluable tool for any creative project.